Hat Shaping
The crown, brim, front, sides, back, and overall profile — shaped by hand to suit you.
- Cattleman, brick & pinch-front
- Gambler, Gus & telescope
- Custom shapes, read to your face & frame
Every cowboy is different. His hat should be too. Hand-shaped, fitted, and finished to the individual — by Bo Buck.
Craftsmanship over commodity
A lifetime in the western way — now shaped into felt.
My love of the West started at sixteen, working as a cowboy at a dude ranch just outside Jackson Hole, Wyoming. From there I honed my hands in cabinet making and wood carving — a career I finished by building a museum-grade replica of an 1870s western town in the mountains of Colorado.
I still have and wear my custom shotgun chaps and cowboy hat from those days. Today I live on the Western Slope of Colorado with my wife, Cindy — married 40 years — a couple of happy empty-nesters.
Hat shaping has become my passion: a way to keep working with my hands, stay creative, and honor the early days of the American West. Every hat that comes across my bench gets that same care.
— Bo BuckBuck n Bone HattersFrom a fresh shape to a full one-of-a-kind build — bring your hat, or let's start from the felt up.
The crown, brim, front, sides, back, and overall profile — shaped by hand to suit you.
Bring that hat out of the closet. Steamed, restyled, and brought back to life.
A hat should fit like it was made for your head — because now it is.
Make it unmistakably yours. Build a one-of-a-kind hat, piece by piece.
Not sure where to start? Just reach out — tell me about your hat and what you're after, and we'll go from there.
Anyone can point a steamer at a hat. A hatter reads the whole picture, then recommends the shape that's right for you.
Bring one in, or let's start fresh from a quality blank.
Face, frame, head shape, and how you actually wear it.
Shaped, fitted, and customized by hand — right for you.
Walk out in a hat nobody else has. One of a kind.






Tell me about your hat and what you have in mind — a fresh shape, a restyle, a fit, or a full custom build. Fill out the form and I'll be in touch.